FABRICATED PRODUCTS

Fabricated Monolithic Lining Systems

Made-to-spec Monster Module™ systems and attachments engineered for precise installation and reliable performance in demanding high-temperature equipment.

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Fabricated Monolithic Lining Systems
Monolithic Lining Technology

MONOLITHIC LINING TECHNOLOGY

Engineered for a Seam-Free, Precision Fit

Fabricated monolithic lining systems are prefabricated ceramic fiber linings engineered to fit the geometry and operating conditions of high-temperature equipment

NUTEC ETS Schaefer combines Monster Module™, Perm+A+Lining® and Monster Lock™ technologies with ceramic fiber blanket manufactured to exacting specifications. The result is a prefabricated monolithic lining designed to minimize hot spots and shrinkage, improve heat distribution, simplify installation and support long-term performance

MONOLITHIC LINING TECHNOLOGY

Egineered for a Seam-Free, Precision Fit

Seam-Free Surface

Seam-Free Surface

Engineered to create a continuous refractory surface of exceptional quality.

Minimal Hot Spots

Minimal Hot Spots

A consistent lining surface promotes more uniform thermal performance.

Reduced Shrinkage

Reduced Shrinkage

Designed to minimize shrinkage under demanding operating conditions.

Uniform Heat Distribution

Uniform Heat Distribution

Supports more consistent heat distribution throughout the lined equipment.

Precision Fit

Precision Fit

Prefabricated monolithic linings are fitted to the specific application.

Faster Installation

Faster Installation

Precision-fitted systems help reduce installation time and support long-term performance.

LINING TECHNOLOGIES

Recognized Monolithic Lining Systems

Engineered technologies combines with ceramic fiber blankets manufactured to NUTEC ETS Schaefer specifications.

Monster Module™

A recognized NUTEC ETS Schaefer technology used in prefabricated monolithic ceramic fiber lining systems.

Perm+A+Lining®

A specialized attachment technology used with ceramic fiber blankets to create a seam-free refractory surface.

Monster Lock™

A NUTEC ETS Schaefer lining technology developed for demanding high-temperature applications.

CUSTOM FABRICATIONS

Made-to-Spec Solutions for High-Temperature Equipment

Engineered ceramic fiber systems and structural fabrications designed to fit your equipment, operating conditions and installation requirements.

Ladle Covers

Tundish Preheater Covers

Ladle Preheaters

Dryer Covers

Furnace Doors

Structural Steel Fabrications

Aluminum Remelt Covers

Trough Covers

Furnace Linings

Ductwork and Flues

Doghouses

Soaking Pit Covers

Furnace Lining
Ladle PreHeat NUTEC ETS
Fiber Tunnel

OUR PROCESS

From Evaluation to Installation

01

Review

Evaluate equipment and operating conditions.

02

Engineer

Select the lining system and attachment method.

03

Fabricate

Manufacture components to specification.

04

Install

Support installation to approved design.

05

Support

Plan repairs and future relines

Monolithic Lining Systems: Common Questions

A prefabricated ceramic fiber lining engineered for the geometry and operating conditions of high-temperature equipment.

A seam-free surface, minimal hot spots, reduced shrinkage, uniform heat distribution, precision fit and faster installation.

Monster Module™, Perm+A+Lining® and Monster Lock™.

Ladles, tundish preheaters, furnaces, remelt equipment, troughs, ductwork, flues, soaking pits and more.

Yes—application review, engineering, fabrication, installation and ongoing lining performance support.